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Creators/Authors contains: "Nutt, Steven R"

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  1. Carbon fiber reinforced polymers (CFRPs, or composites) are increasingly replacing traditional manufacturing materials used in the automobile, aerospace, and energy sectors. With this shift, it is vital to develop end-of-life processes for CFRPs that retain the value of both the carbon fibers and the polymer matrix. Here we demonstrate a strategy to upcycle pre- and post-con- sumer polystyrene-containing CFRPs, crosslinked with unsaturated polyesters or vinyl esters, to benzoic acid. The thermoset matrix is upgraded via biocatalysis utilizing an engineered strain of the filamentous fungus Aspergillus nidulans, which gives access to valuable secondary metabolites in high yields, exemplified here by (2Z,4Z,6E)-octa-2,4,6-trienoic acid. Reactions are engineered to preserve the carbon fibers, with much of their sizing, so that the isolated carbon fiber plies are manufactured into new composite coupons that exhibit mechanical properties comparable to virgin manufacturing substrates. In sum, this represents the first system to reclaim high value from both the fiber fabric and polymer matrix of a CFRP. 
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    Free, publicly-accessible full text available November 6, 2025
  2. null (Ed.)